Operational technology (OT) environments aren’t designed for security — they’re designed for uptime. They run power grids, factories, water systems, and other mission-critical infrastructure. Many of these systems were built decades ago, long before cybersecurity became a mainstream concern. They often operate on legacy hardware, with minimal memory, isolated networks, and proprietary control logic. And once deployed, they’re rarely updated. Every minute of downtime carries risk: of physical damage, regulatory violation, or public harm.
Yet, most cybersecurity tools today are still built for IT. They assume fast processors, constant connectivity, and the ability to patch and reboot at will. They rely on cloud access, bulky “agents,” and reactive detection based on signatures or behavior. In OT, those assumptions fall apart.
That’s why we built Crytica’s Rapid Detection & Alert (RDA) system. It’s a fundamentally different approach to cybersecurity — one built for the realities of operational technology. Below are nine key benefits of the RDA system for OT security.
1. Detects Malware Before Execution
Most cybersecurity tools detect threats after they have begun to execute. For example, after a malicious process launches, critical files are encrypted, or illicit traffic leaves the network. But in OT environments, there is no margin for delay. By the time malware is “detected,” it could already have disrupted a control loop or altered a critical process. Execution-based detection is too little, too late.
The RDA system eliminates that gap. It detects unauthorized code once it’s injected into memory, often within seconds. Even stealthy and previously undocumented threats are flagged at injection by the RDA. This gives security teams the ability to respond before execution and preserve operational stability. In OT systems, catching a threat before execution means avoiding cascading failures across critical infrastructure.
2. Ultra-Lightweight and Resource-Efficient
OT systems are often running on old hardware with very little headroom. Many operate with single-digit megabytes of RAM and legacy processors. Installing modern security tools — often hundreds of megabytes in size — just isn’t an option. Even if they technically fit, the performance drag is unacceptable. A cybersecurity tool that causes delays, spikes CPU usage, or breaks processes is not viable, no matter how “secure” it claims to be.
The RDA system was designed to run where nothing else can. With a native code binary of 100KB or less, it’s light enough to run on embedded systems, PLCs, HMIs, and other constrained devices. It detects malware infections without consuming inordinate resources, without interfering with real-time operations, and without adding latency. Security finally fits the environment.
3. Detects Previously Undocumented and Stealth Malware
Stealth malware and advanced persistent threats (APTs) are designed to look legitimate. They blend in with authorized processes, mimic normal behavior, and avoid tripping alarms. In OT environments where software rarely changes and processes are tightly coupled, these threats can lurk for months undetected — especially when security tools rely on signatures or training data.
Crytica's RDA doesn’t care if malware is known or unknown. It doesn’t care how well-disguised the payload is. The RDA system can continuously scan a device’s instruction set and compare it to the previous scan to detect any unauthorized change. It doesn’t rely on behavior. It doesn’t guess. If the system changes and that change isn’t authorized, the RDA system alerts on it. That’s what makes it so effective against custom payloads, APTs, and stealth malware designed to evade traditional malware detection.
4. Actionable, High-Confidence Alerts
OT operators are not full-time security analysts. In these environments, an overwhelming flood of alerts — especially false positives — doesn’t help anyone. It creates confusion, delays response, and breeds mistrust in the system. The cost of a missed alert is high, but so is the cost of crying wolf.
The RDA issues alerts only when a verifiable change has occurred. No thresholds. No behavioral scoring. No probability percentages. Just a binary, deterministic algorithm: has executable code or a protected file changed that wasn’t authorized to change? If yes, the RDA issues an alert. And when it does, the alert is integrated with your existing system and pinpoints exactly what changed, when, and where. That means the intelligence you receive is both actionable and aligned with your operational priorities.
5. Operates Without Internet or Cloud Access
Many OT environments are semi-isolated or semi air-gapped by design. They may be segmented from corporate networks and may be disconnected from the internet to reduce risk. But this also makes it impossible to use most modern security tools, many of which depend on cloud databases, frequent updates, or streamed threat intelligence.
Crytica's RDA can be self-contained. It requires no internet access, no cloud infrastructure, and no external updates to do its job. It continuously scans and protects OT systems, even in remote or highly disconnected environments. Whether it’s a substation in a rural county or a manufacturing line in a secure facility, the RDA system still delivers full protection.
6. Complements Existing Tools
Many organizations already have security investments — NDRs, antivirus, firewalls, even behavioral EDRs. But these security tools often miss what’s happening inside the device. They can’t see internal changes or unauthorized modifications to instruction sets, especially in constrained OT devices.
The RDA picks up where other cybersecurity tools leave off. It works alongside existing tools, providing visibility inside of a device. It is platform-agnostic, supporting Linux, Windows, MacOS, and embedded systems. Deployed in parallel with your current stack, the RDA gives you an added layer of rapid, malware detection that traditional tools were never designed to provide in the OT world.
7. Self-Healing and Disposable Probes
In OT, anything that requires regular maintenance or manual intervention is a liability. If a security probe fails, gets disabled, or needs a reboot, that opens a window of vulnerability. And in some environments, you might not be able to access the device for hours, or even days.
The RDA was designed for resilience. Its probes are disposable and self-healing. If one fails or is tampered with, the Crytica heartbeat system detects the issue and immediately redeploys a clean replacement. Typically, there is no need for human intervention. No need to pause operations. Monitoring continues uninterrupted, even in the face of attack.
8. Detects Performance Anomalies
Monitoring system performance in OT environments is often difficult. Most devices are already resource-constrained, and adding a dedicated performance monitor can place additional strain on systems not built to handle it. As a result, many OT devices don’t monitor their own health. When they fail, they simply fail, often with serious consequences.
The RDA solves this without adding overhead. While probes remain lightweight, the Detector tracks each probe’s operational statistics — including average scan times for every device. A sudden increase in scan duration often signals a performance anomaly, such as resource exhaustion or an impending system failure. Crytica's RDA can alert on these trends, giving system administrators a chance to intervene before a minor issue becomes a critical outage.
9. Designed for the OT Reality
The biggest problem with traditional cybersecurity tools is that they assume IT conditions — flexibility, bandwidth, frequent updates, and human oversight. OT has none of those luxuries. Devices are closed, small, and expected to run for years without change. Security needs to work within that constraint.
Crytica's RDA wasn’t ported over from an IT environment. It was specifically engineered from the ground up for the OT environment. It doesn’t need to be trained. It doesn’t depend on data feeds. It doesn’t ask the system to adapt to it. Instead, it adapts to the system. And that’s what makes it both an effective and practical security solution for operational technology.
Cybersecurity Built for Operational Technology
Most cybersecurity tools detect threats long after they’ve started executing. In OT, that’s a risk you can’t afford. Crytica’s RDA eliminates that delay. It watches memory in real time, identifies changes immediately, and delivers alerts you can trust. No noise. No lag. No bloat.
Whether you’re operating legacy systems, managing remote assets, or securing critical infrastructure, the RDA gives you the speed and visibility traditional tools can’t. It’s lightweight, fast, and purpose-built for environments where uptime isn’t optional.
If your current security tools are too slow, too heavy, or too blind to protect your OT environment, it’s time to see what Crytica's RDA can do. Let’s talk.